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O-Flutes Rapid Tool

O-Flutes

O-flute bits offer several key benefits when cutting solid surface materials, including producing exceptionally clean, chip-free cuts and preventing melting by efficiently evacuating chips and dissipating heat, which is crucial for softer materials like plastics and solid surfaces. The single flute design allows for faster feed rates compared to multi-flute bits, as it creates less friction, and the polished flute surface helps to reduce chip buildup, extending the tool's life. 
Here are the specific benefits of using an O-flute bit on solid surface materials:
  • Melting Prevention:
    O-flute bits are designed to handle softer materials like solid surface, acrylic, and other plastics. Their design helps to cut cooler, which prevents the heat from melting the material back onto the bit or the workpiece, a common issue with multi-flute bits. 
  • Superior Chip Evacuation:
    The single, large flute provides a direct path for chips to be cleared from the cutting area. This is especially beneficial with solid surface, as it keeps the cutting surface clean and prevents chips from welding to the bit. 
  • Reduced Chip Build-Up:
    A polished flute surface helps chips slide out easily, minimizing the "gumming" or clogging that can happen when cutting sticky plastics and solid surfaces. 
  • Improved Tool Life:
    By preventing melting and chip welding, and through effective chip removal, O-flute bits can have a longer lifespan when used on appropriate materials. 
  • Fast Feed Rates:
    With only one flute, O-flute bits create less friction during cuts. This allows for higher feed rates, which means faster cutting and increased productivity. 
  • High-Quality Finish:
    The combination of effective chip removal and cooler cutting results in a smooth, burr-free edge, leading to a better quality final product. 

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